Certified Molds Meeting FDA Food Contact Standards for Safely Producing Disposable Containers
Product Description:
At Chongyuan Fine Chemical, we offer a comprehensive selection of high-precision plastic injection molds. These molds are designed to match the rigorous requirements of manufacturing complex plastic components. Our tooling solutions provide our customers with a cost-efficient and time-effective solution to creating large scale plastic parts. These parts can meet all required specifications and possess the performance characteristics necessary for the customers' designated applications.
Features:
Precision Engineering: With its micron-level accuracy, parts produced by precision engineering have tight tolerances and consistent dimensional reliability.
Rapid Changeover: Mold adjustments and part modifications can be done quickly, thus reducing downtime between runs.
Minimal Hot/Cold Spots: With uniform heating and cooling, optimal part quality and attractive aesthetics can be achieved.
Enhanced Flow Balance: An optimized gate and runner system guarantees a minimized material waste and residues.
Extended Service Life: The hardened mold surfaces and its components increase the mold service life and also enhances the cycle rate.
Technical Parameters:
| Parameter |
Value |
| Mold Testing |
Water Pressure, Air Pressure, Etc. |
| Design Software |
UG, ProE, CAD, Etc. |
| Mold Base |
Steel |
| Mold Standard |
HASCO, DME, Etc. |
| Mold Gate |
Hot Tip, Submarine, Etc. |
| Runner System |
Hot Runner |
| Lead Time |
7-15 Days |
| Mold Cooling |
Water Line, Fan, Etc. |
| Surface Finish |
Polishing |
| Mold Life |
500,000-1,000,000 Shots |
| Molding Type |
Thermoplastic Molding, Thermoset Injection Molding |
| Molding Product |
Injection Molded Components |
| Process |
Plastic Injection Mold |
Applications:
We produce molds that are used in a number of different applications, including:
- Plastic containers
- Automotive parts and components
- Appliance components and housings
- Consumer electronics parts and enclosures
- Medical device components
- Industrial machinery parts
Customization:
Different customers require plastic parts optimized for their own material specifications, processing parameters and performance targets. At Chongyuan, we have developed precision toolmaking capabilities that enable us to engineer injection molds customized down to the micron level for our clients' exacting needs. Working in close collaboration with you, our engineering team leverages decades of expertise, state-of-the-art technologies and flexible manufacturing processes to create bespoke molding solutions that reduce costs, minimize waste and improve throughputs - all while meeting your rigid standards for product quality, consistency and reliability. Customers trust us to exceed their unique molding requirements through plastic injection molds engineered to deliver optimized performance, quality and value.
Support and Services:
Plastic Injection Mold Technical Support and Service
We provide technical support and service for plastic injection molding products. Our team of experts can assist you in the selection of the right injection molding solution for your application, from design to production.
We can help with product design, tooling design, process optimization, and production planning. We can also provide troubleshooting assistance, maintenance, and repair services to ensure that your plastic injection molding projects are completed on time and with the highest quality.
Our experienced team of engineers is available to provide you with the technical support and service you need to ensure that your injection molding project is successful.
Packing and Shipping:
Plastic Injection Mold should be packed in sturdy cardboard boxes or crates. The cardboard should be in double walled construction and should be tightly sealed with tape. The crate should be filled with packing material such as foam, plastic film, bubble wrap, or similar materials to prevent damage during transport.
The mould should be shipped on a pallet to ensure safe transport and handling. It is recommended to use a pallet that is rated for the weight of the mould and should be covered with a stretch wrap or shrink wrap to keep the mould secure during transport.
FAQ:
-
Q1. What makes your molds different?
A1. Our molds are engineered using the latest 3D CAD/CAM technologies for precision, optimal flow and balanced clamping forces. We offer mold coatings that extend tool life by 2-4x and reduce cycle times.
Q2. How long do your molds last?
A2. With proper care and maintenance, our molds can exceed 1 million cycles. Hardened steel alloys, durable coatings and robust components contribute to long service life.
Q3. What types of materials can your molds process?
A3.Our molds can produce parts in most types of engineering thermoplastics including ABS, PC, PA, PP and POM. We also support bioplastics and reinforced, filled and flame-retardant compounds.
Q4. How long does mold fabrication take?
A4. Standard molds take 6-12 weeks depending on part complexity, material requirements and automation needs. We can expedite some orders to 4 weeks or less.
Q5. What post-molding automation do you offer?
A5. We offer turnkey automation for trimming, ejection, stacking, quality inspection and packaging. Our integrated systems maximize part output while maintaining accurate part specifications.
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